Fass HD Runs but low pressure

jlawles2

Well-known member
Jan 28, 2010
1,044
33
48
Danbury, TX
I wonder if you have a bad ground, bad sending unit, or bad gauge? Did you try a mechanical gauge to verify fuel pressure?
 

stibuilder

New member
Oct 17, 2016
239
0
0
Snoqualmie, WA
Nothing seems to be on backwards, everything was working about 6 months ago when just going down the road the electronic gauge started reading really high, then all over the place and finally just went to crap so I thought. Ive tested with a mechanical gauge to prove the autometer is correct.

1. Replaced the spring in the return on the FASS with a shorter New Spring = Zero Pressure
2. Took original spring and stretched it out = Pressure randomly 5psi, only when engine is running but, without any type of engine load. Once load is added it drops to 0psi
3. Replaced the check ball in the return, and the pump motor and seals.
4. Replaced the feed line from the tank to the pump
5. Replaced the filter head with a new head, and oem filter

Still no pressure. Thoughts are now the CP3? Returning fuel?

Truck seems to run great, and if I i pump up the primer on the filter head pressure comes up on the gauge. WTF?
 
Last edited:

JoshH

Daggum farm truck
Staff member
Vendor/Sponsor
Feb 14, 2007
13,589
613
113
Texas!!!
The next thing I would do is move the AutoMeter sending unit to the FASS and see if it is making pressure at the FASS. If you are getting pressure at the FASS but not at the filter, you have a restriction in the line somewhere between the FASS and the factory filter head.
 

stibuilder

New member
Oct 17, 2016
239
0
0
Snoqualmie, WA
I put a manual gauge on the Lift pump today and turned the key and got 8psi, the filter housing was zero, looking at replacing the last run of OEM fuel line that could be causing an issue.
 

stibuilder

New member
Oct 17, 2016
239
0
0
Snoqualmie, WA
So the truck set a P0087 code this weekend after driving is and letting it sit for 30min I went to leave it almost died came back and tossed the code. I was only 5 blocks way from home, it made under its own power. This sounds like a fuel issue on the low pressure side also.