Crank No Start

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
A LLY was drug in here for a crank no start condition. It makes over 4k rail pressure while cranking, has cam signal, no smoke out tailpipe at all, wont run on ether. He has 2 cans on the passenger seat so im going to ask him if its had a hard start issue for while .... Any ideas?
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
8,551
3,058
113
Norcal
Run a compression test

Check if the FICM is actually powering the injectors

Find out history. Was other work recently completed on the engine? Or did it just stop working one morning?
 

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
The power cable running from the mega fuse to the glow plug controller is corroded off, so I wonder if he's been hosing it with ether for quite some time.....

Sent from my SM-G990U2 using Tapatalk
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
8,551
3,058
113
Norcal
The power cable running from the mega fuse to the glow plug controller is corroded off, so I wonder if he's been hosing it with ether for quite some time.....

Sent from my SM-G990U2 using Tapatalk
Good news is, without working glow plugs, that lowers the risk of using ether ?
 

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
Customer says it shut off on the road, no prior problems. No hard starting either, the ether was used only after it shut off last week. Scan tool says it has cam signal but i can see the 12v reference wire at the CMP sensor connector is heavily damaged, if not broken off. Gonna start there. I did check for power and grounds at FICM connectors.
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
8,551
3,058
113
Norcal
It does sound like an FICM issue but that should bring codes with it. At least a lost communication code if it is fried

If the engine looses cam signal it should keep running. But not restart. So, shutting off on the road doesn't sound like cam. Crank sensor will do that though
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
8,551
3,058
113
Norcal
Wondering if there is a mechanical issue as you say it won't run on ether. Maybe valves or rockers. Did you do any compression test?
 

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
Passenger bank is all 390psi or higher.
If i crack an injector line, it will not make more than a couple hundred pounds of rail. Just dribbles out rail while cranking. But as soon as I tighten line back up, it will go back to making 4500 psi. Which is less than desired but should not keep it from starting
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
8,551
3,058
113
Norcal
Passenger bank is all 390psi or higher.
If i crack an injector line, it will not make more than a couple hundred pounds of rail. Just dribbles out rail while cranking. But as soon as I tighten line back up, it will go back to making 4500 psi. Which is less than desired but should not keep it from starting
This is my experience too

Might need to break out the scope and probe the injector control and command. Make sure the ECM is actually trying to fire the injectors and that the FICM is trying to power them too. Also, no replicated crank signal to the FICM will cause the FICM to not output even with an input control signal

You verified the FICM has power?
 

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
This is my experience too

Might need to break out the scope and probe the injector control and command. Make sure the ECM is actually trying to fire the injectors and that the FICM is trying to power them too. Also, no replicated crank signal to the FICM will cause the FICM to not output even with an input control signal

You verified the FICM has power?

Ficm has power and grounds. I don't have a scope. I'm gonna check the reluctor wheel and swap in another crank sensor.

Crazy thing, another one was towed in today. Crank, no start, but blows the ficm fuse as soon as you put a new one in. So that one will be easier to diag lol

Sent from my SM-G990U2 using Tapatalk
 

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
The puddle on the floor from cranking with the injector line loose is water, not diesel. Lol. I'd say he has a tank full of water.
39b56f777c8f9b08c5c99f9dfe5de1b6.jpg
a1ae8d7dcc2b98cb52858ecb764082a3.jpg
f8d21e060faf4c2bf1e19492b19d1d9e.jpg


Sent from my SM-G990U2 using Tapatalk
 

2004LB7

Super Moderator
Staff member
Dec 15, 2010
8,551
3,058
113
Norcal
Wow. So, maybe it was injecting but water is very hard to ignite. Makes me wonder how much rust might be in the injectors and fuel lines/rails.

I assume the water sensor on the filter was broken....
 

ikeG

Oughta Know Better
Apr 19, 2011
2,553
189
63
Western PA
www.facebook.com
Yes, no wif sensor wires at all. I plumbed a jug of fuel straight to the filter head after blowing lines out. Primed and cranked for a bit but fired up and runs great.

Sent from my SM-G990U2 using Tapatalk
 

TheBac

Why do I keep doing this?
Staff member
Apr 19, 2008
16,914
3,418
113
Mid Michigan
Issac, what the heck is it with people around your area? They things you see and have to deal with are crazy.