Hey guys, new to the site. I just got my 1st diesel truck! Its an 03 Sierra 2500. I love it, like I knew I would. Im just not really, in love with THIS truck. I wish I could afford a low mileage LBZ with leather and a sunroof and all the good stuff.... my truck, has nothing really. Not even carpet...
It's all good tho, it's a start and it will be usable for my family, for now.
So it's got 135k on the clock and seems to run pretty good. The test drive was ok and my 1st drive home with it was fun and I made good time... had no problems.
But now, 50 miles later, it says low coolant all the time, but the ECT hasnt gone over 210.
The oil pressure seems fine while driving, but as soon as I let off the throttle, it goes down to 6-7 psi and it starts dinging.
I checked for codes before the test drive and there were none. Now there's a ton of codes..... EGR and all kinds of stuff!
It does look to have a 4" exhaust and a CAI, from what I can see..... not sure if anything else.
Has anybody else had these problems?
What kind of regular maintaince should I be doing?
What are the weaknesses and problematic areas I should I be looking for?
Current codes:
P0101
P0380
P0401
P0463
P0540
P1404
P2227
OK, lets back up this truck of a thread and see if we can get it back on the road.
P0101 -- you were told to check/clean the MAF. (its in the intake tube near the air cleaner) Did you? What did you find? Wiring intact? Sensor intact and clean?
P0380/0540 -- you were told to check the glow plug module (on rear of drivers side valve cover -- a little black box) and also to check main fuse for the glowplugs. Did you? What did you find? Was the glow plug module even hooked up? What did the relays and wiring inside look like? They can short out and burn up. Also check the main wire coming from the box to the first glow plug, then check all the wiring/buss bar to the individual plugs. Both sides.
P0401/1404 -- you were told to check EGR wiring and EGR valve/cooler
Did you? What did you find? For giggles, check the 2-bolt flange where the cooler meets the uppipe riser for a block-off plate. Is there what looks to be a small plate between them (not a gasket)? Maybe a tab showing?
P0463 -- fuel level sender reading too low for too long. Could be in the wiring or the sender. Have you checked the wiring from the sending unit and the sender itself? What does your fuel gauge do - stay at empty? Flop around? 03-04 LB7s did have an issue with the senders wearing out and also with the stepper motors in the cluster gauges failing.
P2227 -- baro sensor OR possibly another EGR issue. Again - whats the condition of the wiring? Baro is on a little outrigger next to/ just under the black upper radiator tube connection to the hose right above the drivers side valve cover.
Two things you havent told us throughout this thread are:
1) what your location is (SE PA -- near Philly or more central??)
2) if the truck is truly fed emissions or cali/ny emissions? (does it have the giant EGR cooler on the top pass side of the engine or not and does it have an air pump running off the serpentine drive??)
*** Your location will give us the ability to recommend a good diesel tech close by who could help.
*** Emissions type will help us determine where the problems could be and a better starting point for diagnosis.
This is starting to sound to me like a completely botched injector job. Whoever owned it before you screwed it up and decided to just get rid of it instead of repairing it. Bet this dealer bought the truck at auction as is, found out about the injectors and hid it from you. Wouldnt be the first time.
The massive fuel leak could very well be a loose return fitting as the guys have said multiple times.
The other codes could simply be unplugged sensors/modules, too.
But you've got to check everything or get someone who knows these engines to do so for you. We cannot from afar.
If you do decide to tear into it yourself, we can help recommend what special tools you'll need, and direct you to instructions that will help you DIY to save money. A 3/4" injector line socket for instance....
Come back and give us all your data/information as thoroughly as you possibly can after you've gone thru more diagnosis. No opinions, no feelings....just numbers and observations. Pictures will help a ton.