LB7: Can't find a custom compound build

motoking_1990

Active member
May 9, 2011
1,957
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38
Terre Haute, IN
I have looking for a thread that may have some insight on what all goes into building your compound kit. I have never done any building with larger diameter piping but I am a welder by trade. I have everything needed except a pipe bender and the piping/adapters. I have been thinking about building my own setup. Mike Diesel has really spiked my intrest in this matter. Can anyone shed some light on this idea? What all should I expect to do and get familiar with?
Thanks
Greg

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TheBac

Why do I keep doing this?
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Apr 19, 2008
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custom8726

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Feb 25, 2008
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I have looking for a thread that may have some insight on what all goes into building your compound kit. I have never done any building with larger diameter piping but I am a welder by trade. I have everything needed except a pipe bender and the piping/adapters. I have been thinking about building my own setup. Mike Diesel has really spiked my intrest in this matter. Can anyone shed some light on this idea? What all should I expect to do and get familiar with?
Thanks
Greg

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DIY Twins come down to how much you value your time IMO. If you are a do it yourself'er and want the satisfaction of building your own kit then have at it, Just keep in mind when its all said and done it won't be cheap. I was amazed how much all of the little things added up to when I put together a kit, between the mandrel bends, flanges, oil lines, boots, clamps, etc etc etc, It added up pretty quick, then the time spent fabricating, test fitting, painting etc etc. In the end it's cool to know "You Built It" But its not cheap or easy to do it right IMO..
 

mike diesel

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Sep 6, 2012
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SLC, Utah
You won't be bending your own pipes. Buy a quantity of various bends, elbows and flanges and go from there. Cut them to length and start tacking them together how you like. Once you get everything tacked and looking good, then go back and fully weld everything, recheck fitment along the way since the pipes move during welding.

The only boots I like in the system are at the intercooler inlet/outlet. If you can, use v-bands everywhere else. Smallest I use is 3.5" for the hot pipe and charger to charger boost tube. 3" Intercooler piping is fine. I don't even bother with trying to fit a 5" downpipe. 4" is much easier to fit and work with.

I have bought flanges from all over the Internet then discovered Industrial Injection has them as well. I like their flanges the best so that's who I use. Their k31 flanges (s400/s500sx compressor outlet) work great with both 3" and 3.5" piping. They also have k31 flanges for 4" piping. They have aluminum and steel flanges for basically anything all the way up to 6".

Use a quality heat wrap also, don't buy the cheap $19 amazon stuff. I made that mistake and that stuff stinks bad when it gets hot, smells exactly like nitro RC fuel.

I've built basically 5 kits so far for my truck in a year. Take your time and do it right the first time. Don't rush through it like I did the first 3 times. I was never really happy with them until this last one, which is why I finally settled on powder coating.

Follow your vision patiently and it will be well worth it while saving you a lot of money.

 

TheBac

Why do I keep doing this?
Staff member
Apr 19, 2008
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Gotta hand it to you, Mike, that turned out very nice. You've come a long way....
 

motoking_1990

Active member
May 9, 2011
1,957
5
38
Terre Haute, IN
DIY Twins come down to how much you value your time IMO. If you are a do it yourself'er and want the satisfaction of building your own kit then have at it, Just keep in mind when its all said and done it won't be cheap. I was amazed how much all of the little things added up to when I put together a kit, between the mandrel bends, flanges, oil lines, boots, clamps, etc etc etc, It added up pretty quick, then the time spent fabricating, test fitting, painting etc etc. In the end it's cool to know "You Built It" But its not cheap or easy to do it right IMO..

I love doing stuff myself. I take pride in the details that I like to add when I'm doing something myself.


This is exactly what I was looking for I found Mikes last build with the turbonetics turbo. Main thing I am looking for is how people routed their piping and mocked up everything.

You won't be bending your own pipes. Buy a quantity of various bends, elbows and flanges and go from there. Cut them to length and start tacking them together how you like. Once you get everything tacked and looking good, then go back and fully weld everything, recheck fitment along the way since the pipes move during welding.

The only boots I like in the system are at the intercooler inlet/outlet. If you can, use v-bands everywhere else. Smallest I use is 3.5" for the hot pipe and charger to charger boost tube. 3" Intercooler piping is fine. I don't even bother with trying to fit a 5" downpipe. 4" is much easier to fit and work with.

I have bought flanges from all over the Internet then discovered Industrial Injection has them as well. I like their flanges the best so that's who I use. Their k31 flanges (s400/s500sx compressor outlet) work great with both 3" and 3.5" piping. They also have k31 flanges for 4" piping. They have aluminum and steel flanges for basically anything all the way up to 6".

Use a quality heat wrap also, don't buy the cheap $19 amazon stuff. I made that mistake and that stuff stinks bad when it gets hot, smells exactly like nitro RC fuel.

I've built basically 5 kits so far for my truck in a year. Take your time and do it right the first time. Don't rush through it like I did the first 3 times. I was never really happy with them until this last one, which is why I finally settled on powder coating.

Follow your vision patiently and it will be well worth it while saving you a lot of money.



I plan on taking my time with this. I want to get it right the first time. I have become pretty good at fabricating metal but do not have much experience with large diameter piping. Hopefully I can gather enough information to not make any mistakes.
I would like to keep the ported and polished ihi integrated in my twin setup at first to see how it does.
Thanks for the tips I will keep them in mind as I go along. What material piping are you guys using for each pipe? Mild,stainless, etc? Need to decide on an atmo charger and get it ordered. I would prefer to use Borg but I'm not bias to that if others convince me otherwise.


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mike diesel

I'm alright.
Sep 6, 2012
4,005
0
36
SLC, Utah
Gotta hand it to you, Mike, that turned out very nice. You've come a long way....

Thanks:thumb:

I love doing stuff myself. I take pride in the details that I like to add when I'm doing something myself.



This is exactly what I was looking for I found Mikes last build with the turbonetics turbo. Main thing I am looking for is how people routed their piping and mocked up everything.




I plan on taking my time with this. I want to get it right the first time. I have become pretty good at fabricating metal but do not have much experience with large diameter piping. Hopefully I can gather enough information to not make any mistakes.
I would like to keep the ported and polished ihi integrated in my twin setup at first to see how it does.
Thanks for the tips I will keep them in mind as I go along. What material piping are you guys using for each pipe? Mild,stainless, etc? Need to decide on an atmo charger and get it ordered. I would prefer to use Borg but I'm not bias to that if others convince me otherwise.


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I have used stainless and mild steel. I like working with mild steel better. Borg chargers are hard to beat. They are inexpensive and will take a beating. I'd throw an s480 over the IHI.
 

custom8726

Active member
Feb 25, 2008
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36
Upstate N.Y
I hear Ya on building your own stuff and taking pride in it, I'm the same way. Anything I can do to my trucks myself I pretty much do, does that mean my twin kit will be as nice as some one that fabricates them for a living? Probably not but I enjoy the satisfaction of doing it myself and learning something new in the process. I was simply stating all the little things add up quick, that said if your not counting your time into the equation you will probably only be into it around 50% what it would cost you to buy a complete kit from a reputable company.

Mike, your set up looks awesome! very clean and well thought out:thumb: