Duramax Diesels Forum Truck of the Week
  #16  
Old 12-31-2016, 02:57 PM
the_engineers the_engineers is offline
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Any issues with cutting down a slip shaft, or should I plan on ordering custom? I'll be around stock'ish power levels. If I can cut one, I'll start searching for a crew cab long box 2wd driveshaft...should be enough material to cover my 135" WB.
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  #17  
Old 01-10-2017, 02:52 PM
the_engineers the_engineers is offline
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I thought I posted this previously, but don't see it.


Intended recipient (or victim).
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  #18  
Old 01-10-2017, 07:34 PM
bmc1025 bmc1025 is offline
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Check with duramax tuner ( nick with Calibrated Power) I think they swapped their mobile tuning van to an allison.
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  #19  
Old 01-13-2017, 04:28 PM
the_engineers the_engineers is offline
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I spoke with Chris at Calibrated Power (Nick was busy). Their recommendation is to grab a TCM for my Allison. They can tune the rest into place.

Now for the next challenge...I'm struggling to find a wiring harness. I'm guessing I'll be building one? Anybody have any preferred suppliers/awesome success stories?
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  #20  
Old 01-14-2017, 07:23 PM
the_engineers the_engineers is offline
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Found a TCM and harness to order on Monday...hadn't looked deep enough at car-part.com...

Also, I picked up the gauge pack and steering column from a 2013 Express ambulance. The 2013 has the PRNDM1 display and the shift lever has the +/- controls. Not sure what will be required to make them talk correctly with the rest of the van, but I'm almost done buying hard parts at this point...
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  #21  
Old 01-14-2017, 08:17 PM
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malibu795 malibu795 is offline
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Nice project..
I think I am one of few people that have done substantial towing with a dmax/4L85E setup, with more than twice the weight you're looking at.. upwards of 19,000lb trailer..
Eventually broke the OEM TCC and spun the intermediate sprag clutch with 200,000+ mile on them.

Also Allison came with two sizes of yokes 1410 01-06 and 1480 07-current
I'm guessing the van as 1410 with the ~250hp rating from factory
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  #22  
Old 01-15-2017, 08:18 AM
the_engineers the_engineers is offline
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I did a lot of thinking about building the 4L85E. Basically it came down to two things...1) Price. I figured if I could get the Allison pieces for $2000, I'm ahead of the cost of a built 4-speed. 2) Double OD. Without it, I'm turning over 2200 rpms on the highway...a 25% increase above projected Allison numbers. Right now I'm $640 for the trans, $125 for the TCM, $200 for the column/gauges and $250 for a donor harness...$1215 (plus tax). Thanks for your insights, though.

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  #23  
Old 01-15-2017, 10:24 PM
the_engineers the_engineers is offline
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Here is my current plan:

Cut 06 body to cut-away shape for better access.
Clean frame.
Modify floor for Allison.
Build 4" exhaust system.
Remove cab.
Stud block and install new head gaskets.
Replace injectors.
Delete EGR piping.
Rebuild turbo.
Remove 2002 chassis from body.
Modify 2002 floor.
Drop body on 2500 frame.
Finish.

Anything else I should do while I have complete access? Glow plugs?

Basically, I'd like to have the Allison running/driving in the donor '06 before dropping the conversion van body on it.
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  #24  
Old 01-26-2017, 01:04 PM
the_engineers the_engineers is offline
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So after a short delay, I now have the complete underhood harness (thumbs up to Nordstrom's in Garretson, SD) and the TCM (Carney's in Ames, IA). Progress is slowly moving forward.
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  #25  
Old 08-27-2017, 02:01 PM
LCAC_Man LCAC_Man is offline
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http://www.dieselplace.com/forum/76-...lison-sas.html
Going down the same path.
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  #26  
Old 09-10-2017, 10:00 AM
the_engineers the_engineers is offline
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Well, summer's over and I can finally get back to the van project. I figured I'd start with the steering column to ease into the work.

The donor van was no-cruise/non-tilt. I bought a donor 2006 tilt/cruise column as well as a 2010 Tapshift column.





I swapped the Tapshift gear selector and detent plate into the tilt column and installed a new key cylinder keyed to my 2002 pattern. Everything went pretty straightforward, although I had to drill out the Torx screw for the lever on the 2006 column.
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  #27  
Old 09-10-2017, 10:08 AM
the_engineers the_engineers is offline
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New problem...I found a thread on swapping a Kodiak cluster into a van to add a tach http://www.dieselplace.com/forum/#/topics/858769

I went to car-part.com and they show that the standard Silverado cluster interchanges. I picked up a truck cluster and started the swap since my column is out of the way. Short version, it's at least an inch wider. Not sure where I missed the boat here...

Any thoughts?
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  #28  
Old 09-12-2017, 11:21 AM
LCAC_Man LCAC_Man is offline
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Quote:
Originally Posted by the_engineers View Post
Well, summer's over and I can finally get back to the van project. I figured I'd start with the steering column to ease into the work.

I swapped the Tapshift gear selector and detent plate into the tilt column and installed a new key cylinder keyed to my 2002 pattern. Everything went pretty straightforward, although I had to drill out the Torx screw for the lever on the 2006 column.
I pulled the gear lever and detent plate off my pickup donor column, as well as the steering wheel and clockspring, I'm curious if they will all swap over to my 2000 van column...? Those torx screws are in there...I broke two bits before getting one of them out!
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  #29  
Old 09-12-2017, 11:26 AM
LCAC_Man LCAC_Man is offline
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Quote:
Originally Posted by the_engineers View Post
New problem...I found a thread on swapping a Kodiak cluster into a van to add a tach http://www.dieselplace.com/forum/#/topics/858769

I went to car-part.com and they show that the standard Silverado cluster interchanges. I picked up a truck cluster and started the swap since my column is out of the way. Short version, it's at least an inch wider. Not sure where I missed the boat here...

Any thoughts?
I think the Kodiak cluster only swaps with the 03 and up dash. I'm looking at the possibility of using the 06 pickup cluster and modifying the lens from the 2000 van cluster to make it fit the dash interface...it is a bit wider but I think it's doable..
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  #30  
Old 09-13-2017, 08:18 PM
the_engineers the_engineers is offline
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Len, have you had any luck finding a body lift for a van?
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